The Importance of a Reliable Industrial Chemical Mixer

The average processed food, cosmetic lotion or pharmaceutical drug is a complex mix of many ingredients. Across process industries, lost value from poor mixing costs billions each year.

MIXACO’s industrial chemical mixer is a versatile, durable, and efficient solution to your process needs. Whether used as a stand-alone inline mixer or a process agitator, it will blend, disperse, deagglomerate, and emulsify a wide range of chemical products.

Reliability

An industrial mixer that isn’t working properly can put a stop to production, and it could cost you in the long run. That’s why it’s important to have a reliable machine that is easy to maintain and can hold up to frequent use.

A tank mixer that is easy to clean and is sized appropriately for the product being mixed will prevent chemical reactions and other problems. Proper cleaning and maintenance can also minimize energy consumption and help reduce costs.

The responsibilities of a chemical mixer are complex and require a person with attention to detail and the ability to follow strict safety protocols. This role can be hazardous and requires the right equipment to ensure that chemicals are safe for processing.

Having an industrial mixer with a sturdy output shaft is vital to maintaining consistent production. When an output shaft fails, the entire process will grind to a halt. If your mixer’s output shaft isn’t turning, there are several reasons why this may happen.

Dry processing and bulk solids processors are increasingly seeking mixers with design features and capabilities that improve performance, allow for greater flexibility in mixing style, limit product loss, simplify cleaning requirements, and reduce capital equipment and ongoing maintenance costs. For example, a standardized mixer design across multiple locations can reduce costs by reducing inventory needs and minimizing the amount of time needed to source replacement parts.

Efficiency

Industrial efficiency focuses on minimizing wasted energy, materials and effort to maximize yield. When choosing mixers for a batch production process, selecting one that is specifically designed for that application will produce the best results with the industrial chemical mixer least amount of waste in terms of cycle time, electricity costs and operator labor.

Processors can also improve efficiency by establishing workflow documents, checklists or standard operating procedures to ensure that each process is performed the same way every time. This reduces the need for retraining and minimizes errors due to human error.

For example, if a company uses a ribbon mixer to mix powders, incorporating the proper sequence of ingredients can reduce mixing times and increase output per batch. Similarly, using a high-speed centrifugal pump in a chemical processing system can dramatically reduce the number of pumps needed to reach required pressure levels.

Processors should also consider the scalability of mixers to accommodate future needs. Many companies use a variety of different mixers to support their production processes, and purchasing a mixer that can be easily adapted for new applications will help streamline the entire operation. For instance, a ribbon industrial mixer can be used as a high-powered blender or low-powered homogenizer by adjusting the agitation style. In addition, the Quadro HV series of high-shear emulsifiers and wet mills can be easily changed from homogenizing to wet milling to fit your process.

Safety

Mixing industrial chemicals is a complicated process that requires careful consideration and attention. Any chemical that could be harmful to people or animals is considered a hazardous substance, and must be handled with care to avoid mishaps. Hazardous materials may include dangerous gases, strong medicines and drugs, radioactive elements needed for radiation purposes, human blood samples that carry germs, or other substances that could be toxic to the environment.

Various industries have different requirements for the safety of their products and processes. This includes specific stipulations for the use of tank mixers. These stipulations are set by international and national bodies to ensure that workers are protected from potential accidents. These stipulations also help to minimize environmental damage caused by the mixing process.

Tank mixers are used to mix a variety of products, including liquids, gases, and powders. They are usually made of stainless steel or other corrosion-resistant materials. They can be built in-house or purchased from a manufacturer. They can also be made from carbon steel, which is less expensive but not as corrosion-resistant. They can be coated with a variety of materials, such as polypropylene or plastic, to increase their durability and protect against chemicals and other environmental hazards.

Chemical mixing equipment is an essential tool for processing chemicals. It allows manufacturers to create the required mixtures for a industrial chemical mixer wide variety of applications. It is important to understand how to choose the right mixer for each process and how to use it properly. This will ensure that the chemical mixtures are safe and effective for the intended uses.

Customization

An industrial mixer is a piece of equipment used to mix different types of chemicals. These mixers come in various sizes and shapes, allowing them to handle a variety of materials. They also feature a number of customization options, which allow users to customize their mixer to suit their specific requirements and needs.

Mixers can be customized in a number of ways, including adjusting their power output and size to match the material being mixed. This customization allows for a more efficient and productive mixing process. In addition, it helps ensure that the materials are mixed properly, resulting in better-quality products and less waste.

The physical shape of the material and its density can also be modified to improve blending. For example, a mixer can be altered to change the shape of the materials to create an even blend. This is important because a mixture that contains particles with different shapes can resist the blending process and may result in an uneven product.

In addition, mixers can be equipped with a variety of sensors and controls to help monitor the status of the machine. This can help prevent overloading of the motor and reduce downtime by identifying issues before they arise.

Stainless steel is one of the most popular industrial mixer materials, due to its hygienic and corrosion-resistant properties. A variety of other alloys and finishes are available as well. The Marion Team can work with you to choose the best mixer for your application based on your batch sizes, ingredients and coating/finishing requirements.